FREEZE DRYER MACHINE

10 square meters food vacuum freeze dryer

10 square meters food vacuum freeze dryer

Description Inquire
  1. Basic overview
    1. Equipment: 10 square meters food vacuum freeze dryer
    2. Device Description

The 10-square-meter food vacuum freeze dryer is mostly used in medium-scale production . The door part is installed in the clean area , and the unit part is located in the general control area. The freeze dryer is composed of drying box, plate components, condenser, refrigeration system, vacuum system, circulation system, repressure system and electrical control system.

     Preserve the integrity of the biological and chemical structure of the product and its activity over the long term;

     Fully automatic customized freeze-drying process, humanized touch screen interface operation

     Stable process control

 

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  1. Equipment performance

serial number

Performance description

Performance parameters

  1.  

Layer temperature range

- 50 ~ + 80

  1.  

Plate refrigeration speed (no load, plate import)

+20 ℃ ~-40°C ≤ 60 mins

  1.  

Heating speed

≥1 °C/min

  1.  

Layer temperature uniformity

±2 ℃ (after no-load balancing)

  1.  

Condenser ice catching capacity

200 kg/batch

  1.  

Condenser cooling speed (no load)

+20-40 ℃ ≤ 30 mins

  1.  

condenser minimum temperature

- 70 _

  1.  

System ultimate vacuum

5Pa _

  1.  

Vacuum pumping speed

Pump from atmospheric pressure to 10pa≤30min s

  1.  

System leakage rate

10pa.L / sec _

  1. Public works

serial number

describe

Require

  1.  

Total installed power

48 Kw (380V, 50Hz, 3 phases, 5 wires)

  1.  

Cooling water consumption for refrigeration system

15 m 3 /h(1.5≤P≤2bar,1 5 ≤T≤ 25℃ )

3. 3 Cleaning and defrosting water consumption 1T/batch

  1. Equipment size

serial number

describe

Require

  1.  

Overall structure

All-in-one

  1.  

Dimensions

Approx. 6000 × 1650 × 2150 mm

  1.  

Total Weight

About 6T

is subject to actual measurement size.

  1. Technical Parameters

5.1 Drying box

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

Drying box

Material: 304 stainless steel

1 set

  1.  

Ply

Area: 10.5

1 set

  1.  

Dimensions: 1000 × 1 500 × 15 mm

7th floor

  1.  

Material: 304 stainless steel

1 set

  1.  

box door

Material: 304 stainless steel

1 set

  1.  

Drying box sight glass

DN -200

1 _

  1.  

door mirror

DN -200

1

  1.  

door lock

Specially designed manual door locking system

1 set

  1.  

Product temperature probe

Pt-100 thermal resistance class A

4 sticks

  1.  

Thermal oil temperature probe

Pt-100 thermal resistance class A

2 sticks

 

  1. Performance description

serial number

performance

describe

  1.  

design pressure

-0.1Mpa ~ normal pressure

  1.  

Cabinet and board finish

Ra≤0. 8um (subject to actual situation)

  1.  

Ply spacing

7 0mm (subject to actual situation)

  1.  

Layer temperature uniformity

± 2 °C (no load, -40°C, 0°C, +40°C)

  1.  

Drying box shape

cylinder

  1.  

Insulation

Aluminum silicate and polyurethane foam

  1.  

door seal

O type silicone rubber

 

5.2 Condenser (including condensation coil)

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

condenser

Material: 304 stainless steel

1 set

  1.  

condensing coil

Material: 304 stainless steel

1 set

  1.  

condenser sight glass

DN - 200mm

1

  1.  

Condenser temperature probe

Pt-100 thermal resistance class A

1 stick

  1.  

Defrost spray ball

Material: 304 stainless steel

1

 

  1. Performance parameters

serial number

performance

describe

  1.  

design pressure

-0.1Mpa ~ normal pressure

  1.  

smoothness

Ra≤0. 8um (subject to actual situation)

  1.  

Condenser appearance

cylinder

  1.  

Insulation

Aluminum silicate and polyurethane foam

5.3 cut off

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

Partition board structure

Material: 3 04 stainless steel

1 set

  1.  

Dimensions: DN 400

 

5.4 Cooling System

  1. Main configuration

serial number

name

Model/Specification/Material

 

  1.  

compressor

Two-stage semi -hermetic piston compressor

1 set

  1.  

refrigerant

R404a (in-machine quantity)

Appropriate amount

  1.  

oil separator

O&F

1 _

  1.  

return air filter

EMERSON / HPEOK

1 set

  1.  

Oil pressure difference controller

Danish DANFOSS /Electronic oil pressure difference

1 _

  1.  

oil plane sight glass

HPEOK

1 _

  1.  

Pressure protection device

DANFOSS, Denmark

3 _

  1.  

Automatic liquid collecting device

DANFOSS, Denmark

1 _

  1.  

Gas-liquid separator

HPEOK

1 _

  1.  

filter drier

EMERSON or HPEOK

1 set

  1.  

pressure gauge

Domestic

4 _

  1.  

Expansion valve

DANFOSS, Denmark

3 _

  1.  

The electromagnetic valve

DANFOSS, Denmark

3 _

  1.  

shock absorber tube

304

2 sets

5.5 Vacuum system

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

Vacuum pump

DRV-60

1 set

  1.  

Roots pump

ZJ-70

1 set

  1.  

Pump trap isolation valve

DN 65

1

  1.  

Pump head valve

Electromagnetic vacuum damper valve

1 _

  1.  

vacuum probe

Pirani vacuum gauge

1 _

5.6 Re-pressure aeration system

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

filter

Domestic block installation 0.22μm

 

  1.  

Aeration valve

Solenoid flapper valve

1

  1.  

pipeline

Material: 304 stainless steel

1 set

5.7 circulatory system

  1. Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

circulation pump

65-12F

1 set

  1.  

Thermal oil

Low viscosity silicone oil

In-machine quantity

  1.  

Electric heating

15K w (approx.)

1 stick

  1.  

heat exchanger

Plate heat exchanger

1 _

  1.  

Thermal oil temperature probe

Pt-100 thermal resistance class A

2 sticks

  1.  

Temperature Controller

Domestic

1

  1.  

pressure controller

DANFOSS , Denmark

1

5.8 Electrical control system

5.10.1 Main configuration

serial number

name

Model/Specification/Material

quantity

  1.  

PLC

Taiwan Yonghong

1 set

  1.  

Display

 

 

  1.  

air switch

The actual situation shall prevail

1 set

  1.  

Electrical protection level

IP22

/

Software control mode: manual and automatic control

 

5.10.2 Software functions

serial number

describe

  1.  

Process: automatic freeze-drying, manual freeze-drying, manual defrosting process

  1.  

Flexible formula function: freeze-dried formula (multiple groups)

  1.  

Real-time curve and historical curve

  1.  

Real-time alarms and alarm logs

 

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